Automatic Overflow Filler (LF90CA-C/PD)

A proven, economical fill-to-level machine with hundreds already in service, the LF90CA automatically ensures every container fills to the same level regardless of small variations in bottle volume — eliminating the visible fill-line inconsistencies that fill-by-volume systems can produce. It’s designed to expand as production grows, so it doesn’t become a bottleneck the moment a brand scales. Best for: manufacturers who need consistent, level matched fills across bottles with slight volume variance, and want room to scale up later. 

The LF90CA is a proven workhorse with hundreds in service today. Containers are automatically transferred on a conveyor in and out of the machine. Bottle positioning and cycling of the machine is controlled by a PLC receiving bottle counts from sensors. As long as bottles are in place and product is in the tank, this machine will continue to fill bottles automatically.

Nozzles are easily spaced out when dealing with different diameter bottles or can even be swapped if bottle openings have large variations. The machine has an option of either a centrifugal pump (ideal for non-viscose liquids) or  a positive displacement pump (high viscose liquids). These inline fillers can be customized to suit any size container or conveyor length. Container sizes from 100 ml to 10 L can be accommodated.

  • LF90CA-C comes complete with a sanitary centrifugal pump.
  • LF90CA-PD comes complete with a sanitary positive displacement pump.
  • The pump draws from the built-in tank sending liquid to the manifold and from there to the nozzles.
  • Easy and fast adjustment for accurate fills.
  • Can be adapted to different applications, allowing smooth production runs and easy changeovers for high efficiency.
  • Built in stainless steel holding tank with level control.
  • Overflow goes directly back into the holding tank.
  • 316 stainless steel nozzles with Teflon seals and Viton o-rings.
  • PVC nozzles and tanks are available for filling acids
  • The hoses connect to a rigid top body preventing hose strain from effecting nozzle performance
  • Easy to integrate into a production line or in stand-alone operation.
  • It is excellent machine in terms of value, flexibility and performance.
  • The machine is self contained needing only AC power, compressed air and to be connected to the main liquid supply.

Voltage/Power                                110/208 V 1 PH 60 Hz or 208/480 V 3PH 60Hz

Air Consumption                            2-3 cfm

Controls                                          Panasonic PLC and touch screen

Max. Bottle Height                          As required

Nozzles                                            Stainless steel or PVC (3/8” up to 1 1/4”)

Number of Nozzles                         1 to16 nozzles

Accuracy                                         +/- 1/32″ fill height

Materials                                          Stainless steel and anodized aluminum (PVC when required)

Dimensions (Approx)                     L x W x H (115” x 42” x 75”)

 

Optional

PVC contact parts for extreme pH products

Drip tray

Neck Guide

Larger Panel box for future upgrade

Oversize tank