Custom tub denesting system

Custom Tray, Tub & Lid Denesters

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CUSTOM TRAY, TUB & LID DENESTERS

Improve production efficiency and eliminate manual container handling with a custom denesting solution from Speedway Packaging Machinery. Our automatic denesters are designed to reliably separate and dispense trays, tubs, cups, lids, and other nested containers, providing a continuous supply to filling, sealing, labeling, and packaging equipment.

Every Speedway denester is engineered to meet the unique requirements of your application. Whether you need a standalone machine or a fully integrated system with bulk container feeding, conveyors, and downstream packaging equipment, we can design a solution that maximizes productivity while minimizing operator intervention. Built for reliability, flexibility, and long-term performance, our custom denesters are trusted by manufacturers across a wide range of industries, including food, beverage, cosmetics, pharmaceuticals, and consumer products.

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Overview

Speedway Packaging Machinery designs and manufactures custom automatic denesters for a wide variety of packaging applications. Our denesters are engineered to automatically separate and dispense nested products such as trays, tubs, cups, lids, and other containers, delivering them individually to downstream packaging equipment.

Every denester is custom-built to suit your application and can be integrated with filling machines, sealing systems, labelers, cappers, conveyors, and other automated packaging equipment. By automating the denesting process, manufacturers can reduce manual handling, improve production efficiency, and maintain a consistent product flow.

For high-volume applications, Speedway can incorporate a bulk container conveyor that continuously supplies stacks of containers to the denester. This allows operators to load large quantities of products at one time and attend to other production tasks, minimizing interruptions and increasing line productivity.

Features

  • Custom-engineered for trays, tubs, cups, lids, and other nested containers
  • Handles a wide range of container shapes and sizes
  • Optional multi-size capability with quick, simple changeovers
  • Bulk container conveying system reduces operator intervention
  • Automatic dispensing for consistent container presentation
  • Integrates seamlessly with fillers, sealers, labelers, cappers, and other packaging equipment
  • Low container detection with optional stack light and audible alarm
  • Heavy-duty industrial construction for long service life
  • Designed for reliable, low-maintenance operation
  • Fully customizable to meet unique production requirements

Specifications

Specification Details
Product Types Trays, tubs, cups, lids, jars, and other nested containers
Container Materials Plastic, paperboard, composite materials, and other stackable products
Container Sizes Custom designed for one or multiple container sizes
Dispensing Method Automatic single-container denesting
Feeding Options Manual stack loading or optional bulk conveyor feed
Operator Notification Optional stack light, audible alarm, and low-container sensor
Machine Integration Fillers, sealers, cappers, labelers, conveyors, robotic systems, vision systems
Construction Heavy-duty industrial design made from stainless steel and aluminum
Controls PLC with touchscreen HMI (optional depending on application)
Customization Designed and manufactured to suit the customer’s production requirements
Custom tub denesting system
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Custom Labelers

, Custom Labelers, Labelers

Custom Labelers

As a manufacturer of labelers, we have the capability to make a custom labeler to fit your needs. This may include integrating an applicator head inside a larger machine or providing multiple applicator heads to apply more than one label at a time to the same container. Contact us with your requirement and find out how we can assist you.

Features

Customized to meet your requirements!

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Side and Top Label Stand (LS-S/T150)

, , , , Label Stands, Labelers, Top Labelers

Side and Top Label Stand

(LS-S150 and T150)

A steel-and-aluminum powder coated labeling stand with a swiveling head that switches between top and side labeling over a conveyor or in a fixed position. Swivel casters make it easy to reposition on the production floor as needs change. Best for: lines that need flexible, automatic labeling without a fixed conveyor investment.

Features

Flexibility

  • The LS-S/T150 allows for easy and quick changeovers for reliable label positioning.
  • The movable stand means this Label Stand can be transferred from one job to another with ease.
  • This simple setup offers a very economical way to apply labels to either the side or top of a package.

Customize

  • The LS-series label stand is made in our factory in Canada. We can customize stand height to suit your needs.
  • With the addition of a corner wrap assembly, this labeller can apply labels on adjacent sides

Accuracy

  • The machine’s integrated missing label detection prevents mislabeling.
  • The Stepper motor drive ensures great accuracy.

Productivity

  • The LS-S/T150  touch screen control provides fast and easy setup.
  • The machine ensures fast labeling speeds with a small footprint.
  • Set the label position with the touch of a button – no need to adjust the sensor.
  • The integrated programmable counter can be programmed to automatically stop the machine when the chosen pre-set level is reached.

 Practicality

  • The LS-S/T150 is easy to integrate into a production line and reposition it wherever it is required.

Specifications

Application Label Stand

Speed
Standard Upgrade
Max Dispensing Speed 100ft/min (30m) 150 ft/min (45m)
Max Conveyor Speed 65ft/min(20m) 100ft/min(30m) or more

Dimensions and Weight
Standard Optional
Applicator Height 6″ (150mm) 8″ (200mm)
Max Label Length As Required As Required
Approx. Net Weight 175lbs (80kg)
Spool Diameter 14″ (350mm)
Inner Core 3″ (76mm)

Power
Voltage 110  VAC 60 HZ 1 Phase
Power 3 Amps
Controls Panasonic Touch Screen
Drive 2 Phase Stepper Motor

Optional
Coding Inkjet Printer, TTO Printers, Hot Stamp Coder
Sensors Clear Label Sensor
Performance Label Driver Upgrade
Zero-Down-Time dual applicator
Mobility Adjustable Casters
Side Label Stand Spec Sheet
Top Label Stand Spec Sheet
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Prism Aligner Wrap Labeler (LM-W150/200–3PA)

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Prism Aligner Wrap Labeler

(LM-W150/200–3PA)

This wrap labeler adds a three-point prism aligner system built specifically for difficult labeling jobs — imperfect glass bottles, tapered containers, or any product where the label must align to a feature like a seam or embossing. It’s the go-to option when standard wrap labeling can’t guarantee straight, feature-aligned placement. Best for: craft beverage and glass-bottle producers needing precise label-to-feature alignment. 

Features

Flexibility

  • The LM-W150-3PA allows for easy and quick changeovers for reliable label positioning.
  • It is very flexible and can label tricky bottles.
  • The adjustable printer dwell time adapts to different coder types.

Customize

  • The LM-W150 is made in our factory in Canada. We can customize conveyor length and width with no impact on lead time.
  • This labeler is very customizable. We can orient the placement of labels to a feature on the container as well as apply two labels on the same container.

Accuracy

  • The machine’s integrated missing label detection prevents mislabeling.
  • The Stepper motor drive ensures great accuracy.

Productivity

  • The LM-W150-3PA’s touch screen control provides fast and easy setup.
  • The machine ensures fast labeling speeds with a small footprint.
  • Set the label position with the touch of a button – no need to adjust the sensor.
  • The integrated programmable counter can be programmed to automatically stop the machine when the chosen pre-set level is reached.

 Practicality

  • Stainless steel and anodized aluminum construction.
  • Easy to reach E-stop
  • The LM-W150 is easy to integrate into a production line or to use in a stand-alone operation.
  • Casters can be added to adjustable leveling feet, allowing the machine to be easily repositioned.

 

Specifications

Speed Standard Upgrade
Max Dispensing Speed 100ft/min (30m) 150 ft/min (45m)
Max Conveyor Speed 65ft/min(20m) 100ft/min(30m)
Dimensions and Weight Standard Optional
Applicator Height 6″ (150mm) 8″ (200mm)
Max Label Length As Required As Required
Conveyor Width 6″ (150mm) As Required
Conveyor Length 66” ( 1675mm) As Required
Maximum Container Dia. 7″ (175mm) As Required
Approx. Net Weight 330lbs (150kg) Varies
Spool Diameter / Core 14″ (350mm) / 3″ (76mm)
Power  
Voltage 110  VAC 60 HZ 1 Phase
Power 8 Amps
Optional  
Coding Inkjet Printer, TTO Printers, Hot Stamp Coder
Sensors Clear Label Sensor
Performance Label Driver Upgrade
Zero-Down-Time dual applicator
Mobility Adjustable Casters
Efficiency Infeed and accumulation turntables or shelf
Download Specification Sheet
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521 wrap around labeler for doob tubes

Horizontal Wrap Labeler (PL-521)

, , , , , , Cannabis, Cannabis, Labelers, Wrap Around Labelers

Horizontal Wrap Labeler (PL-521)

A high-speed horizontal wrap-around labeler built with a dedicated roller conveyor and feeder, purpose-designed for labeling doob tubes and similar small cylindrical containers. An automatic feed hopper places tubes on the conveyor with minimal manual handling, and an optional printer can be added for on-machine coding. Best for: cannabis pre-roll and doob tube packagers needing high-speed, low-labor labeling. 

Features

Flexibility

  • The PL-521 allows for easy and quick changeovers for reliable label positioning.
  • It is very flexible and can accept a wide range of small diameter containers
  • The adjustable printer dwell time adapts to different coder types.

Accuracy

  • The machine’s integrated missing label detection prevents mislabeling.
  • Convenient synchronized speed selections.
  • 2 Phase micro stepper motor drive for accuracy.

Productivity

  • Automatic feeder allows higher labeling speeds with less effort
  • Quick change star wheels allow for the handling various diameter containers
  • The touch screen control delivers fast, easy set-up.
  • The machine ensures fast labeling speeds with a small footprint.
  • Set the label position with the touch of a button – no need to adjust the sensor.
  • The integrated programmable counter can be programmed to automatically stop the machine when the chosen pre-set level is reached.

Practicality

  • Stainless steel and anodized aluminum construction.
  • 30 memory slots to store labeling parameters for future use.
  • The built in operation manual and instructions makes training efficient.
  • Casters can be added to adjustable leveling feet, allowing the machine to be easily repositioned.

 

Specifications

Application Horizontal Wrap Around Labeler
Speed
Max Dispensing Speed 130ft/min (40m)
Max Conveyor Speed 40ft/min(12m)
Dimensions and Weight
Applicator Width 6″ (150mm)
Max Label Length 3″ (75mm)
Conveyor Width 6 .7″ (170mm)
Conveyor Length 91″ ( 2310mm)
Container Diameter 3/8″ – 1″ (10mm-25mm)
Dimensions (L-W-H)

78.75″x43.3″x61″

(2000 x 1100 x 1550mm)
Approx. Net Weight 330lbs (150kg)
Spool Diameter 14″ (350mm)
Inner Core 3″ (76mm)
Power
Voltage 110  VAC 60 HZ 1 Phase
Power 8 Amps
Controls PLC/Touch Screen
Drive 2 Phase Stepper Motor
Optional
Coding Inkjet Printer, TTO Printers, Hot Stamp Coder
Sensors Clear Label Sensor
Efficiency Custom collection tray
Doob tubes that can be labeled by 521 Labeler
521 wrap around labeler for doob tubes
Download Specification Sheet
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