Fill-By-Weight Filling Systems

Fillers

FILL-BY-WEIGHT FILLING SYSTEMS

Speedway’s FBW (Fill-By-Weight) systems provide a reliable solution for applications where fill accuracy is critical. Designed to handle a wide range of container sizes and product types, these systems are well suited for operations requiring consistent weight control and flexible production capability.

Overview

FBW systems use load cell technology to measure and control the fill weight of each container. Product is dispensed in a controlled two-stage process, allowing for efficient bulk filling followed by a precise final top-off.These systems can be configured for manual, semi-automatic, or fully automatic operation depending on production requirements. They are commonly used for filling containers ranging from small jugs to large totes and can accommodate a variety of product types, including liquids, viscous products, and products containing particulates.

System layouts can include single filling stations or multi-head configurations, with integration options for conveyors and downstream equipment to support complete packaging lines.

Features

  • Load cell–based filling for consistent weight accuracy 
  • Two-stage fill cycle for improved speed and control 
  • Handles a wide range of container sizes and styles 
  • Suitable for liquids, viscous products, and products with solids 
  • Available in manual, semi-automatic, or fully automatic configurations 
  • Gravity-fed or pump-fed product supply 
  • Stainless steel construction with sanitary design options available 
  • Tool-less changeover and easy access for cleaning 
  • Positive shut-off nozzles to minimize dripping 
  • Integrated controls with operator interface 
  • Optional container handling and line integration 
  • Configurable for specialized applications including hot fill 
  • Load cell–based weight control 
  • Two-stage fill (bulk and final) 
  • Handles jugs, pails, drums, and totes 
  • Manual to fully automatic configurations 

Specifications

Fill Method: Net weight (load cell controlled) 

Container Range: Jugs, pails, drums, totes 

Fill Capacity: System dependent based on container size and configuration 

Fill Cycle: Two-stage (bulk and final fill) 

System Types: Single station to multi-head systems 

Product Types: Free-flowing to viscous liquids, with or without particulates 

Construction: Stainless steel (sanitary options available) 

Controls: PLC with operator interface 

Utilities: Electrical and air requirements vary by configuration 

Integration: Compatible with conveyors and downstream packaging equipment 

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SureKap SK6000-BF6 Automatic Cap Tightener

Cappers

SK6000-BF6 AUTOMATIC CAP TIGHTENER

The SureKap SK6000-BF6 Automatic Cap Tightener is a high-performance inline spindle capping system designed for fast, consistent, and repeatable cap application in demanding production environments. Built for integration into automated packaging lines, the SK6000-BF6 delivers precise torque control and continuous operation, making it ideal for manufacturers looking to increase throughput while maintaining seal integrity.

Overview

High speed

The SK6000-BF6 is engineered for fully automatic operation, using a multi-spindle belt-driven system to apply and tighten caps as containers move through the machine. This design ensures smooth handling, high-speed performance, and consistent torque across a wide range of bottle and cap types.

Seamless integration

Equipped with adjustable side belts and spindle assemblies, the machine accommodates various container shapes and sizes with minimal changeover time. Its inline configuration allows seamless integration with upstream fillers and downstream packaging equipment, creating a streamlined, efficient production process.

Durable

Designed for durability and long-term reliability, the SK6000-BF6 features a heavy-duty frame and precision components that maintain consistent performance even under continuous operation.

Features

High-Speed Inline Capping
Continuous motion system supports increased production rates without compromising torque consistency.

Multi-Spindle Tightening System
Applies uniform torque through multiple contact points for secure, repeatable cap application.

Adjustable Side Belt Conveyor
Stabilizes containers during capping to prevent slippage or misalignment.

Wide Container & Cap Compatibility
Handles a variety of bottle shapes and cap styles, including continuous thread closures.

Tool-Less Changeover Adjustments
Quick and easy adjustments reduce downtime between product runs.

Integrated Cap Feeding Compatibility
Works with automatic cap feeders and sorters for fully automated operation.

Durable Industrial Construction
Built for long-term use in food, beverage, pharmaceutical, and industrial environments.

Operator-Friendly Controls
Simple interface allows for easy setup, adjustment, and monitoring.

Specifications

Operation Type Fully Automatic Inline
Capping Method Spindle / Belt-Driven
Production Speed High-Speed (application dependent)
Container Types Plastic, Glass, Metal
Cap Types Continuous Thread & Similar Closures
Adjustment Tool-Less / Manual Adjustments
Integration Inline with Filling & Packaging Systems
Construction Heavy-Duty Industrial Frame
Approval

ESA Approved

Specifications may vary depending on application, container size, and cap type.
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Surekap SK600 Cap Tightener

, , Cappers

SUREKAP SK600 CAP TIGHTENER

The SureKap SK600 Cap Tightener is a rugged, semi-automatic capping solution designed to deliver consistent, accurate torque for a wide range of bottle and cap combinations. Ideal for small to mid-scale production, the SK600 improves sealing reliability while reducing operator fatigue and variability. Built for versatility and ease of use, this cap tightener is well suited for packaging environments where precision and repeatability are critical.

Overview

Accurate

The SK600 is engineered to provide controlled, repeatable cap tightening across various container types, including plastic, glass, and metal bottles. Its semi-automatic operation allows the operator to position the container while the machine applies uniform torque, ensuring secure closures without over-tightening or product damage.

Easy to use

Designed with a compact footprint and durable construction, the SK600 integrates easily into existing packaging workflows or operates as a standalone station. Adjustable torque settings and quick changeover capabilities make it an excellent choice for operations handling multiple cap sizes or product formats.

Dependable

Whether used in food, beverage, pharmaceutical, or industrial packaging, the SK600 delivers dependable performance and improved sealing consistency compared to manual capping methods.

Features

Consistent Torque Control
Delivers repeatable cap tightening to ensure seal integrity and reduce product leakage or rework.

Semi-Automatic Operation
Operator-assisted design improves efficiency while maintaining control over container handling.

Wide Cap Compatibility
Handles a variety of cap types including continuous thread and similar closures.

Adjustable Settings for Flexibility
Quickly adapt to different bottle sizes and cap specifications with minimal downtime.

Compact, Space-Saving Design
Ideal for facilities with limited floor space or as part of a modular packaging line.

Durable Industrial Construction
Built for long-term reliability in demanding production environments.

Ergonomic & Operator-Friendly
Reduces strain compared to manual tightening while improving throughput and consistency.

Specifications

Operation Type Semi-Automatic
Cap Types Continuous Thread & Similar Closures
Container Types Plastic, Glass, Metal
Torque Control Adjustable
Construction Heavy-Duty Industrial Build

Footprint

Compact / Bench or Stand Mounted

Specifications may vary depending on application and configuration.
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Automatic Cap Tightener (CT90-CA)

, , , Cappers

AUTOMATIC CAP TIGHTENER (CT90-CA)

This is an economical automatic chuck style cap tightener. It is extremely versatile with numerous standard and custom chucks and liners available. 

Overview

The Speedway CT90-CA is an automatic cap tightener designed for applications where caps must be hand-applied prior to tightening or retorqued after induction sealing. It is suitable for glass, plastic, and metal containers, delivering consistent and accurate torque control to a preset specification. The system accommodates all continuous thread caps, including child-resistant closures.

Multiple configurations are available to suit your production requirements—from starwheel systems for small or difficult-to-handle bottles to multi-head chuck designs for higher-speed operations.

All components, from the conveyor to the custom grippers, are manufactured in-house at our Canadian facility. This allows us to fully customize and optimize each machine to meet your specific application needs.

Features

  • Very flexible, can tighten caps that traditional cappers cannot secure
  • Both standard and custom chucks available
  • Multiple head units available when higher speeds are required
  • Can replace pneumatic heads with servo driven heads
  • Pneumatic bottle gripper 
  • Handles round, square, and irregular containers 
  • Consistent torque with multi-disc slip clutch 
  • Compatible with continuous thread and child-resistant caps 
  • Fast, simple changeovers
  • Simple design and rugged construction will deliver years of reliable service
  • Integrated bottle sensing 

Options include:

  • Starwheel for small or unstable containers
  • Feedscrews for high speed applications
  • Class 2 guarding if required
  • Automatic reject for high or no cap
  • Automatic reject for no induction foil

Specifications

Air Consumption 2-3 cfm @ 90 psi 120V, 5 Amp 1Ph
Cap Type All continuous thread types including childproof
Cap Size Up to 5″ Diameter
Container Size As required
Container Height 1/2″ to as required 
Chuck Size  1/2″ – 5″
Materials Stainless Steel and Aluminum

Conveyor

Number of Chucks

4ft – 30ft long

1-6 heads
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CT90-G Semi-Automatic Cap Tightener with Grippers

, , Cappers

CT90-G Semi-Automatic Cap Tightener with Grippers

The Speedway CT90-G is a purpose-built solution for safely tightening caps on small glass, plastic, or metal containers—especially those that present a pinch risk on conventional machines.

Overview

Reliable
Designed for both safety and precision, the CT90-G uses adjustable gripper pads to securely hold and center round, square, or uniquely shaped bottles. Its dual-hand control system ensures the operator’s hands remain clear during operation, delivering reliable, foolproof safety on every
cycle.

Simple to use
A multi-disc slip clutch provides consistent, accurate torque for all continuous thread caps, including child-resistant closures. Fully air-operated with integrated bottle sensing, the CT90-G is simple to use and requires no electrical connection.

Efficient
Quick changeovers—completed in minutes—make it ideal for multi-product environments, while cycle speeds of up to 15 containers per minute support efficient production.

Features

  • Safe dual-hand operation eliminates pinch risk
  • Pneumatic bottle gripper 
  • Handles round, square, and irregular containers 
  • Consistent torque with multi-disc slip clutch 
  • Compatible with continuous thread and child-resistant caps 
  • Fast, tool-light changeovers
  • Simple design and rugged construction will deliver years of reliable service
  • Air-operated with integrated bottle sensing 
  • Up to 15 containers per minute

Specifications

Air Consumption 2.0 cfm @ 90 psi
Cap Type All continuous thread types including childproof
Cap Size Up to 3″ 
Container Size Up to 3″ Diameter
Container Height Up to 8″ 
Chuck Size  1/2″ – 3″
Materials Stainless Steel and Aluminum

Dimensions 

(W x D x H)

 15.5″ x 13″ x 34″
Shipping Weight  48 lbs
Download Specification Sheet
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CT90 Table Top Semi-Automatic Cap Tightener

, , , , , Cappers

CT90 Table Top Semi-Automatic Cap Tightener

The Speedway CT90 is a versatile semi-automatic cap tightener designed to deliver consistent, reliable torque for manually applied caps. Built to handle glass, plastic, and metal containers, it easily accommodates a wide range of continuous thread closures—including child-resistant caps.

Overview

Efficient
Engineered for accuracy and ease of use, the CT90 improves efficiency while ensuring every cap is securely tightened to specification. The CT90 features a universal bottle guide that precisely centers round, square, rectangular, and uniquely shaped containers for consistent results. A multi-disc slip clutch ensures accurate, repeatable torque on every cap.

Simple to use
Fully air-operated with integrated bottle sensing, the CT90 is simple to use and highly efficient. Quick changeovers between container sizes can be completed in minutes, while cycle speeds of up to 25 containers per minute keep production moving.

Features

 Rugged, simple design built for years of reliable performance
 User-friendly operation with minimal training required
 Quick, tool-less adjustments for fast bottle changeovers
 Versatile handling of a wide range of container shapes and sizes
 Fully air-operated—no electrical connection required
 Compact footprint with a clean, efficient design
 Adjustable downforce for precise torque control
 Wide selection of chucks and liners to suit various cap types
 Operates as a standalone unit or integrates with conveyors for semi-automatic lines (CT90-CA configuration available)
 Exceptional value, delivering outstanding performance at a competitive cost

Specifications

Air Consumption 1.5 cfm @ 90 psi
Cap Type All continuous thread types including
childproof
Cap Size Up to 5&quot
Container Size Up to 6" Diameter
Container Height Up to 13"
Chuck Size 1/2" – 5 1/2"
Materials Stainless steel and aluminum
Dimensions (W x D x H) 10" x 13" x 34"
Download Specification Sheet
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Custom conveyors

Conveyors

Custom conveyors

built to meet your

requirements

Speedway uses a modular design that allows us to make any length of conveyor in varying widths in 3″ segments (ie 3″, 6″, 9″, 12″ etc). We can further customize our designs to incorporate curves, inclines and flights.

Overview

Broadly speaking, our conveyors are divided into two categories, modular plastic belts and endless belt conveyors. Each has its own advantages.

Modular belt conveyors always run true and alignment is not a consideration. They are very durable and individual belt tiles can be replaced if damaged. This style belt is also very easy to remove for  cleaning or replacement. There are numerous styles of chain with varying friction, openness (in the case where you want the belt to drain), flights for conveying products on inclines and belt that can travel along a radius.

Endless conveyor belts are often used for small packages/containers where you need a very smooth running conveyor and high friction. The conveyor belts typically do need to be tracked properly and can be more challenging to remove.

We have also made conveyors from a cogged needless belt. This is basically an endless belt that is driven by cogs (similar to a plastic modular belt) because it has a drive teeth molded into the belt. This belt is ideal when building a flighted incline conveyor.

Features

  • All our conveyors are constructed from stainless steel and anodized aluminuim
  • We build conveyors to suit your requirements and are not married to specific type or supplier of conveyor belt chain
  • Straight standard conveyors are typically built from parts that we hold in stock for quick turnarounds
  • Our designs are scalable, allowing us to shorten or extend our conveyors in the future if required
  • We can easily alter our wear strip materials to address things like high temperatures or high point loads
  • Our standard conveyor bolt patterns allows us to have stock mounting plates for inkjet printers, pneumatic gates and labelers.

Specifications

Voltage/Power                                  110V 1 PH 60 Hz (typical) or 208/480 V 3PH 60Hz

Controls                                             Variable Frequency Drive

Max. Width                                         As required

Max Height                                         As Required

Speed                                                 60 ft/min (standard).  Otherwise as required

 

Materials                                            Stainless steel and anodized aluminum.  Belt material as required.

 

Dimensions (Approx)                       As Required

Optional     

Endless Belt

Cogged endless belt

Flighted Belt

Recirculating Conveyor (see video)

Corner conveyor

Overhead conveyor

Conveyor integrated Pack-off tables

Download Specification Sheet
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Automatic Overflow Filler (LF90CA-C/PD)

Fillers, Overflow Filler

Automatic Overflow Filler (LF90CA-C/PD)

This is an economical automatic fill-to-level machine that can easily be expanded as your business grows. This fill to level machine ensures the level in each bottle is the same regardless of variations in bottle volume.

Overview

The LF90CA is a proven workhorse with hundreds in service today. Containers are automatically transferred on a conveyor in and out of the machine. Bottle positioning and cycling of the machine is controlled by a PLC receiving bottle counts from sensors. As long as bottles are in place and product is in the tank, this machine will continue to fill bottles automatically.

Nozzles are easily spaced out when dealing with different diameter bottles or can even be swapped if bottle openings have large variations. The machine has an option of either a centrifugal pump (ideal for non-viscose liquids) or  a positive displacement pump (high viscose liquids). These inline fillers can be customized to suit any size container or conveyor length. Container sizes from 100 ml to 10 L can be accommodated.

Features

  • LF90CA-C comes complete with a sanitary centrifugal pump.
  • LF90CA-PD comes complete with a sanitary positive displacement pump.
  • The pump draws from the built-in tank sending liquid to the manifold and from there to the nozzles.
  • Easy and fast adjustment for accurate fills.
  • Can be adapted to different applications, allowing smooth production runs and easy changeovers for high efficiency.
  • Built in stainless steel holding tank with level control.
  • Overflow goes directly back into the holding tank.
  • 316 stainless steel nozzles with Teflon seals and Viton o-rings.
  • PVC nozzles and tanks are available for filling acids
  • The hoses connect to a rigid top body preventing hose strain from effecting nozzle performance
  • Easy to integrate into a production line or in stand-alone operation.
  • It is excellent machine in terms of value, flexibility and performance.
  • The machine is self contained needing only AC power, compressed air and to be connected to the main liquid supply.

Specifications

Voltage/Power                                110/208 V 1 PH 60 Hz or 208/480 V 3PH 60Hz

Air Consumption                            2-3 cfm

Controls                                          Panasonic PLC and touch screen

Max. Bottle Height                          As required

Nozzles                                            Stainless steel or PVC (3/8” up to 1 1/4”)

Number of Nozzles                         1 to16 nozzles

Accuracy                                         +/- 1/32″ fill height

Materials                                          Stainless steel and anodized aluminum (PVC when required)

Dimensions (Approx)                     L x W x H (115” x 42” x 75”)

 

Optional

PVC contact parts for extreme pH products

Drip tray

Neck Guide

Larger Panel box for future upgrade

Oversize tank

Download Specification Sheet
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Semi-Automatic Overflow Filler (LF90ST-C / PD)

Fillers, Overflow Filler

Semi-Automatic Overflow Filler (LF90ST-C / PD)

This is an economical entry level machine that can be expanded and upgraded to an automatic machine as your business grows. This fill to level machine ensures the level in each bottle is the same regardless of variations in bottle volume.

Overview

The LF90ST is a proven workhorse with hundreds in service today. Containers are shuttled along a slide table and indexed via a manual stop. The operator presses a start button and the filling cycle begins. Once the filling cycle has been completed the nozzle bar lifts and waits until the operator presses the button once again.

Nozzles are easily spaced out when dealing with different diameter bottles or can even be swapped if bottle openings have large variations. The machine has an option of either a centrifugal pump (ideal for non-viscose liquids) or  a positive displacement pump (high viscose liquids). These inline fillers can be customized to suit any size container or conveyor length. Container sizes from 100 ml to 10 L can be accommodated.

Features

  • LF90ST-C comes complete with a sanitary centrifugal pump.
  • LF90ST-PD comes complete with a sanitary positive displacement pump.
  • Pump draws from the built-in tank sending liquid to the manifold and from there to the nozzles.
  • Easy and fast adjustment for accurate fills.
  • Can be adapted to different applications, allowing smooth production runs and easy changeovers for high efficiency.
  • Built in stainless steel holding tank with level control.
  • Overflow goes directly back into the holding tank.
  • 316 stainless steel nozzles with Teflon seals and Viton o-rings.
  • The hoses connect to a rigid top body preventing hose strain from effecting nozzle performance
  • Easy to integrate into a production line or in stand-alone operation.
  • It is excellent entry level machine in terms of value and performance.
  • The machine is self contained needing only AC power, compressed air and to be connected to the main liquid supply.

Specifications

Voltage/Power                                110 V 1 PH 60 Hz or 208/480 V 3PH 60Hz

Air Consumption                            2-3 cfm

Controls                                          Panasonic PLC and touch screen

Max. Bottle Height                          As required

Nozzles                                            Stainless steel or PVC     3/8” up to 1 1/4”

 

Number of Nozzles                         1 to16 nozzles

Accuracy                                          +/- 1/32″ fill height

Materials                                           Stainless steel and anodized aluminum

Dimensions (Approx)                        L x W x H (115” x 42” x 75”)

 

Optional                                           

PVC contact parts for extreme pH products

Drip tray

Neck Guide

Larger Panel box for future upgrade

Oversize tank

Download Specification Sheet
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Turntables

Turntables

Turntables (36”, 48” or 60”)

Speedway 36”, 48” or 60” turntables can be used for in-feed or accumulating your product. These turntables are constructed from stainless steel and provide a sturdy corrosion resistant product at a reasonable price. Turntables come with quality guide rails, AC variable speed drive and stainless steel threaded leveling feet which allows for a height adjustment of 34.5” minimum to 37” maximum. The open frame allows for easy cleaning. Conveyor systems to complement your turntable are available. Casters are optional.

Download Specification Sheet
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